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management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

Interactive list componentlink componet- interactive

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

Aviation Business Solutions

Optimized Maintenance Engineering Services (OMES)

Tailored, data-driven maintenance programs and engineering services that extend component intervals, reduce downtime, and convert maintenance into revenue days for operators

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Optimize maintenance to maximize airplane availability

Boeing’s Optimized Maintenance Engineering Services (OMES) delivers tailored maintenance engineering and program services that reduce scheduled downtime for aircraft and lower lifecycle maintenance cost.

We analyze an operator’s usage and technical data, then produce Optimized Maintenance Programs (OMP), Low Utilization Maintenance Programs (LUMP), Landing Gear Optimizations (LGO), and MSG-3 Maintenance Planning Document (MPD) and task card revisions so operators can extend overhaul intervals, eliminate unnecessary tasks, and remain regulator-ready.

OMES solves the challenges of baseline maintenance programs that don’t reflect true usage: By customizing a maintenance program based on actual in-service experience and maintenance practices, operators can better align maintenance requirements with real utilization and operating conditions. The result is increased aircraft availability and measurable operational savings while preserving compliance, safety, and reliability.

What OMES delivers

Extended overhaul intervals

Increase component time on wing to maximize revenue days (e.g., Landing Gear Optimizations extend interval from 10 to 12 years).

Compliance for low-utilization fleets

Ensure regulatory and maintenance program compliance for fleets operating less than or equal to 1,200 flight hours/year through a customized Low Utilization Maintenance Program (LUMP).

Data-driven interval optimization

Use fleet-specific analytics to optimize your maintenance program based on actual operation metrics.

Downtime converted to revenue

Effective engineering analysis offerings (Optimized Maintenance Programs, Low Utilization Maintenance Programs, and Landing Gear Optimizations) that increase flying days and decrease operation costs via targeted program adjustments.

Industry-standard MPD and task cards

Access MSG-3 Maintenance Planning Document (MPD) and task card revisions that align maintenance execution with regulatory expectations and those of Maintenance, Repair, and Overhaul (MRO) organizations.

Tailored technical justification

Receive an Optimization Justification Report (OJR) documenting the engineering rationale behind each recommended maintenance program adjustment.

Key engineering services

 
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    Extends landing gear overhaul intervals (e.g., from 10 to 12 years) through Boeing engineering analysis and Optimization Justification Report (OJR) documentation. This reduces shop visits and increases aircraft availability while preserving safety margins and regulatory acceptability.

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    Designs and certifies a maintenance program specifically for fleets operating below typical utilization (less than or equal to 1,200 flight hours/year). This ensures compliance while removing unnecessary tasking and aligning inspections to real usage patterns.

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    Advanced analytical review of fleet maintenance and utilization data to recommend interval adjustments and task eliminations. The result is fewer scheduled interventions and lower cost per flight hour without sacrificing safety.

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    Deliver MSG-3-based maintenance planning manuals and task cards that meet industry standards and regulatory expectations, enabling consistent, auditable maintenance execution.


OMES customer outcomes

 
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    20% longer overhaul interval

    LGO extends landing gear overhaul intervals from 10 to 12 years (a 20% interval increase), increasing available revenue days between shop visits and, in some cases, removing the need for landing gear special visits.

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    Compliance for fleets with ≤1,200 flight hours/year

    LUMP provides a maintenance program that meets regulatory requirements for low-utilization operations, avoiding unnecessary tasks and inspections and driving reduced maintenance cost and increased aircraft availability.

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    Program-specific cost reduction

    OEM proprietary statistical optimization tools and methods increase maintenance program efficiency through reductions in maintenance labor and material cost while greatly increasing aircraft availability.


What sets us apart

 
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    Boeing engineering authority

    Boeing is the only holder of IMRBPB IP-44-compliant statistical tooling and methodology — approved by the FAA and EASA — used for the optimization of your maintenance program, in addition to offering exceptionally qualified and experienced subject-matter experts.

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    MSG-3 expertise and access

    Exclusive access to MSG-3 MPD and associated task card methodologies for industry-standard, regulator-aligned maintenance planning.

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    Fleet-specific analytics

    OMES uses operator flight and utilization data to create recommendations specific to your operation — not one-size-fits-all guidance.

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    Optimization Justification Report (OJR)

    Every LGO and OMP engagement delivers a documented OJR that explains technical rationale and operational benefits for stakeholders and regulators.

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    Low-utilization program authority

    Proven process for designing LUMP programs that meet minimum scheduled maintenance requirements for low-utilization airplanes.

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    Outcome-focused implementation

    Recommendations are framed as operational outcomes — fewer ground days, clearer inspections, and defensible changes for regulators and MROs.


System integrations

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    Boeing product integrations

    •    Boeing MPES workflows
    •    Boeing Landing Gear Design Center deliverables
    •    Boeing technical records and engineering portals

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    Third-party integrations

    •    AMOS
    •    TRAX
    •    Ramco (M&E)
    •    AVIATAR
    •    SAP PM (for storing and synchronizing MPD/task card data)

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    Data sources

    •    Flight data feeds
    •    Utilization logs
    •    MRO work-order systems (for OMP analytics ingestion)

The Boeing advantage

Authoritative engineering guidance

Boeing provides the original type design and ongoing engineering support, which means OMES recommendations come with traceable, manufacturer-backed technical justification that regulators trust. This premium confidence shortens approval cycles and reduces commercial risk.

Measurable operational outcomes

OMES focuses on clear operational metrics (intervals, ground time, availability) and delivers OEM-backed changes that produce measurable revenue-day and cost-per-flight-hour improvements — making the return on investment transparent and auditable.

Single-source program execution

From data analytics to MSG-3 task card revisions and regulatory-facing deliverables, Boeing coordinates the end-to-end program. This reduces vendor management overhead for operators and accelerates time to benefit compared to fragmented consulting efforts.

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