Interactive list componentlink componet- interactive

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

Interactive list componentlink componet- interactive

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements

What it does

EFPAC is Boeing’s fleet planning system for forecasting maintenance costs and shop visits across aircraft engines, APUs, and landing gear. It uses predictive models based on real engine usage and contract data.

The system shows when each engine will likely require removal or overhaul and estimates the cost of each shop visit. Airlines can model spare, lease, and maintenance contract strategies to understand total spend before committing capital.

By replacing spreadsheets with structured forecasting, EFPAC connects engine, APU, and landing gear events directly to cost, helping stabilize aircraft maintenance and lease budgets.

What it delivers

 

Align engine planning across teams

Bring technical, operational, and financial data into one Single-Source-of-Truth forecast.

Forecast engine removals and shop visits

Project engine, APU, and landing gear removals, shop visits, and lease returns years in advance.

Model what-if maintenance scenarios

Run what-if scenarios to understand cost and operational impact before committing capital.

Evaluate contract cost impact

Quantify how Power-by-the-Hour and Time and Materials structures affect lifecycle maintenance spend.

Plan engine lease returns

Track aircraft engine lease terms and condition to avoid unnecessary rebuilds and penalties.

Understand total fleet maintenance cost

Plan consistently across mixed fleets and multiple lessors within one system.



Real results from EFPAC customers

15%

Lower shop visit cost

Reduce annual aircraft engine maintenance shop visit costs by up to 15%.

What sets it apart

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    Forecast engine fleet maintenance cost

    Connect aircraft engine, APU, and landing gear availability and usage data directly to lifecycle cost forecasts.

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    Model what-if engine planning scenarios

    Model spare, lease, exchange, and contract strategies before decisions are made.

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    Link engine removals to maintenance cost

    Translate engine, APU, and landing gear removal timing into forecasted maintenance cost and budget impact.

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    Plan across multiple engine types

    Support planning across mixed fleets and multiple engine, APU, and landing gear types.

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    Generate engine forecast reports

    Generate structured maintenance cost forecasts and reports across engine, APU, and landing gear.

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    Boeing expertise

    Built on decades of Boeing engine, APU, and landing gear management experience.



System integrations

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    Maintenance and engineering systems such as AMOS and TRAX

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    ERP and finance platforms such as SAP

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    Airline data warehouses and financial planning systems

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    Internal fleet and engine planning platforms


Why airlines choose EFPAC

EFPAC is a financial control system designed to prevent maintenance cost exposure before it occurs and give airlines confidence in long-term lifecycle spend. Airlines invest in EFPAC to replace reactive decisions with structured, forward-looking financial planning across the fleet.



Prevent unplanned maintenance cost exposure

Forecast engine, APU, and landing gear removals and financial impact before capital is committed, reducing unexpected spend and operational disruption.

Control long-term maintenance spend

Stabilize maintenance budgets by connecting technical events directly to financial outcomes, improving predictability across the fleet.

Optimize capital allocation

Avoid over-investment in spare assets and unnecessary shop visits through accurate forecasting and scenario-based planning.

Make contract decisions with financial clarity

Evaluate maintenance contracts and lease strategies based on lifecycle cost impact before committing to long-term agreements.

Align maintenance and finance around one plan

Provide a single, structured forecast that connects engineering, operations, and finance teams to the same financial outlook.

Deliver payback in as little as 12-24 months

Airlines using EFPAC reduce lifecycle maintenance cost and may achieve payback within 12 to 24 months.



Need help improving airline operations?

Explore Boeing Aviation Business Solutions consulting services.

Strategic advisory services to help airlines improve operational performance and reduce costs.
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Frequently asked questions

What is EFPAC?

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EFPAC is Boeing’s Engine Fleet Planning and Costing system that integrates technical, operational, and financial inputs to forecast aircraft engine removals, shop visits, and lifecycle cost. Besides engines, the tool also handles APUs and landing gear.

How does EFPAC forecast aircraft engine shop visits?

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EFPAC uses aircraft engine usage data and contract assumptions to project removals and shop visits years in advance, supporting proactive maintenance and financial planning.

Can EFPAC model Power-by-the-Hour and Time and Materials contracts?

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Yes. EFPAC models Power-by-the-Hour and Time and Materials scenarios using airline-defined inputs to show lifecycle cost impact before capital is committed.

Does EFPAC support Unscheduled Engine Removals?

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Yes. EFPAC models UER probabilities, anticipates for these events, and provides a mitigation scenario with recommendations.