Boeing ReliablePlane
Detect early component degradation using Boeing-authored diagnostics and sensor data
Global Services
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management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements
management, implementation of Electronic Work Instructions and optimal inclusion of additional data elements
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What sets it apart
Industry-first sensor-enabled OEM diagnostics
The first solution to combine Boeing-authored AMM procedures with wireless sensors to measure component degradation directly during maintenance.
Interprets sensor data with Boeing engineering models
Converts vibration, current, and position data into true component health using proprietary system knowledge and validated performance thresholds.
Detects degradation not visible manually
Identifies early wear patterns that inspections and technician judgment cannot detect.
Guided workflow ensures consistency
Standardized iPad workflow captures accurate, repeatable data across technicians and locations.
A diagnostic capability no third party can replicate
Only Boeing can combine AMM procedures, sensor data, and engineering models into a single, validated diagnostic system.
Standardizes diagnostics across maintenance and engineering teams
Guided workflows ensure AMM procedures are performed the same way every time, producing consistent, repeatable data regardless of technician experience.
Product overview
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Immediate health reporting
Measures actual component condition in minutes during routine maintenance using Boeing-authored tests and sensor data. Results are available immediately after testing, allowing teams to act without delay. This helps technicians and engineers make faster, more confident maintenance decisions.
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AMM-based diagnostic testing
Technicians run Boeing-authored procedures that align with existing maintenance practices. These procedures ensure diagnostics are performed consistently and in line with aircraft design intent. This reduces variability and improves the accuracy of maintenance decisions.
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Sensor-based measurement of component behavior
Wireless sensors capture vibration, current, and position data to measure how components are actually performing. These measurements detect changes that indicate early degradation before failure occurs. This provides insight that cannot be obtained through visual inspection alone.
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Guided technician workflow
A structured iPad workflow guides technicians through each step of the diagnostic process. This ensures accurate and repeatable data capture regardless of technician experience. Teams can perform diagnostics faster with consistent execution across locations.
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Engineering portal with trend analysis
Results sync to a cloud-based portal for engineering review and analysis. Teams can compare aircraft, identify patterns, and monitor degradation trends across the fleet. This supports earlier intervention and more informed maintenance planning.
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Clear health indicators for faster decisions
Technicians and engineers receive simple indicators that reflect component condition. These indicators make it easier to assess health without interpreting raw data. This speeds up decision-making and reduces uncertainty during troubleshooting.
System integrations
Boeing product integrations
Connects with Boeing Maintenance Performance Toolbox, Airplane Health Management, and Self-Service Analytics.
Data export to existing systems
Diagnostic data can be exported into existing engineering and analysis tools for further evaluation.
Why airlines choose Boeing ReliablePlane
Airlines choose ReliablePlane to catch component degradation earlier, reduce troubleshooting time, and avoid unnecessary removals using diagnostic data they cannot get from manual inspections alone.
Avoid unnecessary part removals
Base decisions on actual component condition instead of intervals, reducing premature removals and no-fault-found shop visits.
Reduce troubleshooting labor and downtime
Identify root cause faster with clear diagnostic data, lowering labor effort and returning aircraft to service sooner.
Prevent disruptions before they occur
Detect degradation early to reduce in-service failures that lead to delays, cancellations, and schedule disruption.
Replace reactive maintenance with early detection
Use trend data to plan part replacements and staging in advance instead of reacting to failures.
Standardize diagnostic accuracy across the operation
Apply Boeing-authored procedures and guided workflows to produce consistent, repeatable results across locations and shifts.
Built on Boeing aircraft knowledge
Use proprietary design data and engineering models to interpret component behavior with accuracy no third party can match.
Frequently asked questions
What is aircraft component degradation detection?
Aircraft component degradation detection is the process of identifying early changes in component performance before they result in failure by using diagnostic measurements instead of visual inspection alone.
How do airlines currently detect early component degradation?
Most airlines rely on manual inspections, technician experience, and limited onboard data, which often miss gradual wear and provide inconsistent results.
How is ReliablePlane different from predictive maintenance?
ReliablePlane measures actual component condition during maintenance using AMM-based tests and sensors, providing earlier and more precise diagnostics than systems that rely only on flight data.
How does ReliablePlane improve troubleshooting?
ReliablePlane provides accurate sensor-based data and guided diagnostics, allowing technicians to identify root cause faster instead of relying on trial and error.
What components does ReliablePlane currently cover?
ReliablePlane currently supports the trailing edge flap and cabin air compressor (CAC) systems. It will expand to additional aircraft systems as Boeing validates new diagnostics, sensors, and engineering models.